Melting, Casting, Welding, Annealing, Hardening, and Tempering of Metals


Induction Casting System Indutherm MC15

Walzbachtal (Germany)

Indutherm MC15 induction casting machine, Walzbachtal (Germany). General view.

Although this system is small, it can cast 60 to 100 g of material per melt cycle, depending on the density of the precious metal. The power is sufficient: the 3.5 kW induction generator melts the material in a few seconds. Heating occurs under vacuum, and casting is done under protective gas pressure, preventing oxidation and air inclusions. The temperature can reach up to 2000 °C, allowing the melting of platinum and white gold.

Indutherm MC15 induction casting machine, Walzbachtal (Germany). Casting chamber in tilted position.

The system can also be used with the lid open, which is how I harden metals.

Indutherm MC15 induction casting machine, Walzbachtal (Germany). Safety warning signs.

This furnace also requires a vacuum pump, protective gas (argon or nitrogen), and cooling for the induction generator. To be independent of a water supply and drainage, I built a closed cooling system using simple, readily available components from heating systems: pump, pressure gauge, filter with shut-off valve, radiator, and hoses. For longer operation, this cooling is somewhat limited, but it is sufficient for smaller work quantities. The cooling can be improved, for example, by adding a fan to the radiator or increasing the number of sections.

Indutherm MC15 induction casting machine, Walzbachtal (Germany). Custom-built cooling system. Indutherm MC15 induction casting machine, Walzbachtal (Germany). Cooling system pump. Indutherm MC15 induction casting machine, Walzbachtal (Germany). Rear view. Connectors. Indutherm MC15 induction casting machine, Walzbachtal (Germany) with open cover. Power electronics visible.

Technical Data for Induction Furnace MC 15

Control and Monitoring:

  • Digital display
  • Automatic vacuum function
  • Automatic overpressure function
  • Vacuum or overpressure after casting
  • Protective gas purge
  • Connections: Cooling water, protective gas (argon or nitrogen)
  • Temperature measurement/control

Performance:

  • Induction heating up to approx. 2000 °C
  • Maximum power / electrical connection 500 3.5 kW

Connections:

  • 230 V, single-phase, 16 A
  • Water drainage
  • Water inlet 2.5 bar, 10–20 °C
  • Vacuum min. 8 m²/h, < 10 mbar

Capacity, Crucible Volume:

  • 100 g Au 18 kt
  • 110 g steel
  • 200 g Pt
  • Crucible sizes Ø 30/50/65/80 mm × 80 mm H

Equipment:

  • Crucible trays
  • Crucibles
  • Cooling system
  • Vacuum pump
  • Protective gas

Dimensions:

  • Length 400 mm
  • Width 420 mm
  • Height 400 mm
  • Weight approx. 40 kg

Ceramic Furnace (Muffle Furnace) for Melting and Hardening

An electric furnace with a temperature sensor is used for melting non-ferrous metals and hardening steel parts, allowing precise temperature control.

Electric muffle furnace (ceramic) for melting and hardening with temperature sensor. Special crucible tongs.

Spot Welding Device Lampert PUK-1

I use the Lampert PUK-1 to weld non-ferrous metals.